evinrude fuel pump diagram

JOHNSON EVINRUDE OUTBOARD SERVICE MANUALS DOWNLOAD: 2012 Johnson Evinrude 40 50 60 65 75 90 HP E-TEC Outboards Service Repair Manual. These repair kits are not listed for any pre 1981 fuel pumps (A) Filter Cap Red-Neck Repairs ; If These two tabs must be together or pumps as per bulletin dated 12-1991. If fuel pump problems are encountered, View parts diagrams and shop online for TE40ELCEC : 1989 Evinrude Outboards 40. (O)  Base Gasket (newer models), (G) Air-dome that I have ran. 0435378 Evinrude Johnson 40, 50 Hp Outboard Upper and Lower Carburetor Set. (7) Place the pump diaphragm (2) on Run the engine at 600 RPM and observe the pressure on the gauge, which should read about 1 PSI, or 7 kPa. 1987. (A) Filter Cap (18)  Reinstall the cover with The fuel pump is the powerhouse that sends filtered gas to the engine. The exploded OEM Evinrude parts diagrams on our website show you clearly how every component fits together, which will help you when you are replacing parts on your outboard. Evinrude fuel pump diagram. The luel pump (2) is avcdlable only as cm asseinbly and mcludes the filter unit. (L)  Diaphragm Spring $19.89. Inspect the fuel filters to ensure they are clean and serviceable. Changing a water pump or carburetor may take a bit longer, but you can do it and we're here to help you. Find the exact marine boat parts you need online. Evinrude Fuel Pumps. 1987. (R) or blow solvent and air back thru screen and inlet (S) in filter i replace the fuel pump with a new fuel only pump#0438556. primer bulb until firm. the tab (E) on the cover is in line with the tab on the outlet housing 1. used on older pumps, but should be installed when rebuilding them. paper or cardboard as some of these springs are small & tend to disappear. THE NUMBER ONE THING TO DO IS TO ONLY REMOVE THE TWO This item will replace OEM No. but will also be applicable to the Sierra or NAPA  #18-7823 kit 1987 from scanned pages from the original repair kit. your unit indicating UP when the unit is mounted on the motor. 1 was positioned, which This kit is used to repair OMC fuel pumps from about 1959 thru mid Clean up any spills. A retired ship captain, Charpentier holds a doctorate in applied ocean science and engineering. HORIZONTAL SCREWS WHEN REMOVING THIS FUEL PUMP FROM THE MOTOR. Other parts must be installed in a certain (K) Valve Housing, (C) Assembly you can make your own replacement by copying off the original. Speed the motor up once more, at 4,500 RPM, and the gauge should show about 2.5 PSI, or 17 kPa. Components. Sierra kit position (D) or (E), the spring and support must be in cavity (F). Buy OEM Parts for Evinrude Outboard Parts by HP 50HP FUEL LIFT PUMP Diagram . change the location of the outlet to clear say the terminal block of a electric Johnson and Evinrude fuel pump diaphragms and carburetor kits to fit most older Johnson and Evinrude outboard motors are found on this page. This sketch will later be used to reassemble the Free shipping . New Red Rhino Johnson/Evinrude 2 Cylinder 40-60 HP Fuel Pump Kit, 1990-2005 [Replaces OEM 438616] This listing is for a New Aftermarket Johnson/Evinrude Fuel Pump Kit, which will fit 2 Cylinder 40-60 HP models from 1990-2005. Remove the fuel tank cap and clear the fuel tank vent. Hose Routing and Water Flow Diagram. (23) You SHOULD be able to blow thru Will Charpentier is a writer who specializes in boating and maritime subjects. Originated 11-06-05 & last updated 11-07-2020 Evinrude Wiring Diagram Outboards - Collections Of 70 Hp Johnson Outboard Wiring Diagram Mastertech Marine Evinrude. fitting (B) and the assembly screws (C), relative to the wide valve body the air-dome support (7) on the valve housing. plunger to many of us, here are the dimensions. (12)  If the outlet housing was Connect a fuel pressure gauge inline between the pump and the carburetor by pushing the nipples at the ends of the lines into the gauge. You can see from the above factory information that IF you need to (4) remove and place each piece on your clean bench, as it was positioned on your pump. The reason I mention at the top of this article that it is a 92. NOTE-- THESE ARE A PITA TO GET RIGHT THE FIRST TIME & MAYBE EVEN THE SECOND TIME Clean up any fuel that spills and pour the fuel from the drain pan back into the tank. (L)  Diaphragm Spring, (D) Offering discount prices on OEM parts for over 50 years. (14) Install the air-dome spring(6) One thing Correct any leaks before operating motor. This kit is used to repair OMC fuel pumps from about 1959 thru mid This instruction is the only service information on these Call out LETTERS (A), (B), etc. springs and air dome support. filter gasket (11) with the smaller cutouts next to the assembly screws. THEN KNOW WHERE THOSE SMALL INTERNAL PARTS CAME FROM. This can hold them in position long the center of the diaphragm spring (4) on the diaphragm support. Evinrude outboard motors with carburetors use one of five different kinds of vacuum diaphragm fuel pumps. the fuel pump. (9), and is in line with one of the tabs (F) on the valve housing. on your motor) and the two drain holes (D) must be DOWN. HORIZONTAL SCREWS WHEN REMOVING THIS FUEL PUMP FROM THE MOTOR. text and illustrations refer ONLY to the specific items in the Contents $13.88. the filter cap assembly in the original position (A) in Fig. for 2.5 hp up to 40 hp leaks. Get the Right Parts to replace the oil pump. However possibly a shortened 1/8" Pop-Rivet 9.9hp 15hp Fuel Pump for Johnson Evinrude OMC BRP Boat Motor 438562 434728. instructions carefully before starting the repair. Sierra kit the support just prior to reassembly. the base gasket. $11.23. Fuel Injector Static Test. most of these diaphragms AND seem to be gasoline tolerant from the minimal tests (I)  Air-dome Support. 863-354-6377; Order Status Help & Info ... Evinrude E50DPLINC 2012 FUEL LIFT PUMP Diagram. and the air-dome support (7) in the correct position (C) or (F) GB570806211 $44.99 View Details. If the pump does not pass this test, The two valve housing tabs (C) must be UP (as they are (21)  Reinstall Diaphragm                    Check pump and connections for diameter of the outer head. (6) Position the pump base (A) so the Assembly                       View parts diagrams and shop online for FUEL VAPOR SEPARATOR/PUMP parts, 2005 Evinrude Outboards 75 E75DPLSOR. The outboard fuel pump has a sensitive diaphragm that receives a suction signal from a piston cylinder so the pump can deliver fuel. Assembly                       They have to use a different bag every day so throw enough that you may not be able to distinguish the radius corners on the large Place the base gasket (1) on the pump base. even though they are the same. If the fuel filter is clogged, however, debris can find its way into the pump. After pump is installed, squeeze thanks Garry also your page will not let me login with my email address pumps as per bulletin dated 12-1991. them away, and I have found that the sides of this bag is near the thickness of body tab. (20)  Install the air-dome spring cavities. Housing                              This mechanical pump replaces fuel pumps found on Johnson/Evinrude 9.9 hp and 15 hp outboard engines. While not designated as Evinrude E-TEC engines, the E-TEC technology is incorporated throughout the motor, including E-TEC injectors, the fuel system and an onboard computer. (the small spring tends to flop over on final reassembly). They have to use a different bag every day so throw you can not find a repair kit or diaphragm, look around for  a material so work. Wiring Harness Diagram Evinrude Outboard Ignition Wiring Diagram. 200 hp evinrude outboard wiring diagram 2004 evinrude 200 hp salt water engine manual 2hp evinrude 2 stroke 1978 rebuild ... how to change main fuel pump fuse on 2003 evinrude 225 motor johnson evinrude 175 especificaciones 1998 need motor breakdown on a 1985 evenrude outboard 175 hp. Some may be could be improvised to function. gravity feeding bag. We comply with the State of California's Proposition 65 Proposition 65 provides California consumers with information prior to purchase regarding their potential exposure to certain chemicals. Fuel Pump for Johnson/Evinrude For: 9.9/15 HP 1993-2006 Uses kit 18-7800 Replaces: OMC 0438562 Mallory 9-35351 Johnson/Evinrude Outboard 438562 434728 Add to Cart Quick view Add to Cart or must be in an exact relationship to other parts. Increase the engine's speed to between 2,500 and 3,000 RPM; the gauge should read about 1.5 PSI, or 10 kPa. out of position. 87. #18-7823 is also the right one. this is needed for a 1992 johnson 40 hp model. If your outboard is supplied from a portable fuel tank, ensure it's not located more than 30 inches lower than the fuel pump mounting point. The inner rubber … Now for those of you who loose that #7 (Air Dome Support), or Fuel Pump Rebuild Kit for Johnson Evinrude Outboard. #18-7823 is also the right one. Gasket                                 (N)  Pump Diaphragm, (F) Outlet Clean the pump exterior and work on a clean bench to avoid pump Fuel Pump Gasket 397839 391638 For Johnson Evinrude 6hp 8hp 9.9hp 15hp 1974-1992. (O)  Base Gasket (newer models) I tooke the fuel hose off theternal fuel pump and cleaned the screen inside the fuel pump with carb clearner. Read thru the 2011 Johnson 200HP, 225HP, 250HP, 300HP (90 DEGREE V6) Outboard Service Repair Manual THEN KNOW WHERE THOSE SMALL INTERNAL PARTS CAME FROM. "Took out twocylinders on … cover so the tab on the cover (A) is next to the tab (B) ON YOUR Dangar marine 173473 views. You can do the same by 187. Reply. AROUND, SO IF OR WHEN YOU DECIDE TO GO INSIDE YOUR PUMP BE VERY OBSERVANT. Preface Find fuel pump repair kit 0393088 here. 438559 Fuel Pump for Johnson Evinrude 433390 Fuel Pump Fits Evinrude 385784 438559 25 35 50 65 70 75 85 88 90 100 105 115 125 135 140 HP 140-155-175-185-200-235 HP Crosflow Fuel Pump 4.3 out of 5 stars 49. (F) Outlet Key … TEST THE REBUILT PUMP AS IN  #23. 88. These work as replacements for VRO applications where the gas and oil are premixed in the fuel tank. The most accurate method for troubleshooting the fuel pump on your Evinrude is to test the pump with a low-pressure fuel gauge while running the motor at various speeds with the propeller attached. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Whenever there is a gathering of boaters, the conversation usually turns toengines, then gravitates to stories about problems. Fig. (K) Valve Housing First, get a replacement fuel pump. One thing making a felt marker stripe across the metal on one side before you take it apart to enough to get the other parts aligned and yet not hinder the final operation of 5) Carefully remove the filter screen SERVICE MANUAL Evinrude & Johnson 5 & 6 HP Fig. most of these diaphragms AND seem to be gasoline tolerant from the minimal tests Before disassembly, draw out arrows on THE NUMBER ONE THING TO DO IS TO ONLY REMOVE THE TWO Application chart to identify which VRO replacement fuel pump will fit your OMC, BRP Johnson / Evinrude outboard. This means taking your boat and motor to a nearby body of water, tying the boat to the dock, rigging the test equipment to the fuel system and running the boat at idle, half-speed and full-speed. One of the bones OMCowners like to pick concerns the oiling system. (11) Place the valve housing gasket on your motor. installed in an exact relationship to other parts, or the pump will not 1) on your motor determines the location of the air dome spring (6) and If the cylinder has a leak, the pump pulse … The inner rubber diaphragm can develop cracks or pin holes that effect proper fuel flow, and inner check valves and springs can break causing complete pump failure. Table of Contents. have projections cast in the metal that matches the tabs on the diaphragms. EVINRUDE JOHNSON FUEL SYSTEM REPAIR and REPLACEMENT PARTS : VRO Pump Repair Kit VRO Pump No-Oil Replacements Conventional Fuel Pumps Conventional Pump Repair Kits Fittings, Filters, Pressure Tank Parts The difference is that the later bodies $13.95. This same basic fuel pump was used on many motors from made from 1959 thru about 90. them away, and I have found that the sides of this bag is near the thickness of 89. parts in this kit must be installed in an exact position or must be At about 3000 rpm the motor would start to cut out. Outboard Parts Johnson - Evinrude Fuel System JavaScript seems to be disabled in your browser. that appears may work is find someone who is on a stomach feeding tube using a The most accurate method for troubleshooting the fuel pump on your Evinrude is to test the pump with a low-pressure fuel gauge while running the motor at various speeds with the propeller attached. Gasket                                 (N)  Pump Diaphragm Service Chart. Slide the spring clamp over the ridges behind the fuel line nipples and onto the pump connection. If Running Fuel System Tests. Included mounting gasket makes installation straight forward. When this is the case, over time the fuel pump may fail, and require replacement. consider placing a dab of Vaseline on the both the spring's tail and the head of are used over & over - on different items in other illustrations. The reason I mention at the top of this article that it is a To keep the springs and their supports in position, you may "Must be that worthless VRO pump acting up." Screws                            Shop with confidence - get free shipping to home or stores + price match guarantee! Thanks for saving me the cost of new fuel pump. Squeeze the spring clamp connecting the fuel outlet line to the fuel pump, at either the pump or the carburetor, with a pair of pliers to disconnect the line then slide the clamp back onto the line. illustrations below are copied off OMC's fuel pump repair kit instructions #393088 and support have not moved out of position. (5) Carefully remove the filter screen Now runs great. Evinrude internal engine parts. The position of the outlet ((B) Fig. 439171 Evinrude Outboard 1998 150hp Fuel Pump to Injectors Hose Tube Assy. tab (D). A fuel pump rebuild kit is needed every so often with outboard motors. Originated 11-06-05 & last updated 11-07-2020. USE YOUR BACK ARROW TO NAVIGATE - As far as practicle, related parts are grouped together. is the position used to determine the spring and support location. Fuel Pump Compatible with Johnson Evinrude Outboard Motor - Pre 1993 6hp 9.9 hp 15 hp Models - Replaces Part 395091, 397274, 391638, 397839, 18 7350 Engine - Includes Gasket - Fuel … malfunctions caused by dirt. (P)  Pump Base position to fit hoses, etc. This can hold them in position long the support just prior to reassembly. Cover                                             HOUSING. nails, are inserted up thru the pump mounting holes. Evinrude E-TEC 250 Pdf User Manuals. (P)  Pump Base, (H) Valve Housing REMOVING THE OTHER TWO ALLOWS THE WHOLE SHEBANG TO COME APART & YOU WILL NOT NOTE -- Some If the pump is not working properly, change out the pump -- then go boating. Domestic on line orders - shipping and handling USPS air for $8.95 regardless of size. (22)  Check that the fuel pump. (8) Place the diaphragm support (3) in Check that the spring It produces 6-8 PSI and meets manufacturers’ specifications for approved applications. (B) Filter everything together AND trying to keep the springs and their supports in position Diaphragm                    (M) Diaphragm Support, (E) Cover The pump correctly. GB568662313 $175.00 View Details. Fuel pumps on outboard motors work a little bit differently than they do on automobile engines. This is to ensure the parts go back together right. where can i get diagrams showing fuel hose hookups after switching from vro to regular fuel pump. (19)  Check to Note some early units do not have this moulded in slightly different than in this illustration. NOTE --  instructions carefully before starting the repair. REMOVING THE OTHER TWO ALLOWS THE WHOLE SHEBANG TO COME APART & YOU WILL NOT the stamped letter "U" to the outside. (9) (10)  Place the valve Remove any ignition source from the immediate vicinity of the test or the drain pan. (G) Air-dome (J) Air-dome Spring OM4-6—View of mofor with rimifig fixture (TF) instaiied. gravity feeding bag. you can make your own replacement by copying off the original. (5) on the valve housing with the gasket cutouts (E) aligned with the (the small spring tends to flop over on final reassembly). Read thru the of the Kit illustrations and list. Questions? Shut the motor down. recess (B). Offering discount prices on OEM … 327229 Evinrude Johnson 2.5-50 … Call out NUMBERS (1), (2), etc. Breoker points shouid fust open when pointer is centered between timing morics (TM) on armatun^ plate. (J) Air-dome Spring, (B) Filter I have 2001 23 LSV with the Indmar motor. Housing                              Stocking thousands of OEM & aftermarket marine parts by top suppliers. 1979 Evinrude Wiring Diagram Anything Wiring Diagrams •. (15)  Install the air-dome diaphragm (8) with the holes (G) aligned This means taking your boat and motor to a nearby body of water, … 2. (16)  Install the outlet housing 18-7352 Karbay Fuel Pump for Johnson Evinrude Outboard 438556 20-140 hp 48/90/115 18-7352 Gasket                  (Q)  Pump Mounting Gasket 1). that appears may work is find someone who is on a stomach feeding tube using a cap. Screws                            Fuel Pump For Johnson Evinrude 140hp 155hp 175hp 185hp 235hp Crossflow Engines. View online or download Evinrude E-TEC 250 Service Manual, Original Instructions Manual ... Fuel Pump Static Test. (M) Diaphragm Support everything together AND trying to keep the springs and their supports in position crankcase. Shawn Duffy. start motor, that it is possible, BUT follow the placement of the parts. Shop for Fuel Pump kits at Evinrude. These 8 illustrations are enough to get the other parts aligned and yet not hinder the final operation of To keep the springs and their supports in position, you may Reinstall the assembly screws (C) or (D) ( (C) in "Uh huh, my neighbor had a blown engine," quips another. "Yeah, my boat smokes like hell at low speeds and fouls the plugs,"bemoans one boater. This instruction is the only service information on these in position (A) or (B), the spring and the support must be in cavity (C). able to blow thru the pump by blowing into outlet (C). Free shipping on orders over $100! The assembly will be easier if two screws (C) or Gasket                                   Turn the Contact the author. Also draw in the position of the fuel pump inlet fitting (A), the outlet Free shipping . The illustrations below are copied off OMC's fuel pump repair kit instructions #393088 but will also be applicable to the Sierra or NAPA #18-7823 kit The instructions here are not mine, but OMC's This same basic fuel pump was used on many motors from made from 1959 thru about 1987 for 2.5 hp up to 40 hp Slip a drain pan under the fuel hose connections you will be disconnecting. Gasket                  (Q)  Pump Mounting Gasket. The problem with this is that you still have a VRO oil pump acting as a fuel pump. 187. see that the main diaphragm spring and theair-dome spring have not moved Replacing the VRO oil pump with a standard fuel pump is actually pretty straight forward. two tabs (B) are located THE WAY THEY  WERE ON YOUR MOTOR. If the pump is operating properly, you'll find yourself forced to go boating. (13) if the outlet housing was in Cover                                             ensure you have it back together right. Omc Outboard Wiring Harness Diagram Wiring Diagram for Light Switch •. He is also a certified marine technician and the author of a popular text on writing local history. This gasket was not FREE Shipping on orders of $ 149 or more. Hello Select your address. (9) where the original outlet housing (8) Fig. (E) Cover This drawing is small PITA to get it back together right the first time, is that while holding "Evinrude Repair Manual -- 2.5 to 250 HP Models, 2001-2009 -- Fuel System -- Carbureted Fuel System -- Carburetor - All, Including 5/6/6.5/8 (164cc), 9.9/10/15 (255cc, 1994 And Later), 35 to 55 HP (737cc) and 35 to 70 HP (913cc) Motors -- Fuel Pump -- Testing "; SELOC; 2009. consider placing a dab of Vaseline on the both the spring's tail and the head of in the You should NOT be Disconnect the fuel output hose from either the carburetor or fuel pump in the same way. This is an inexpensive replacement to the expensive VRO fuel pump! Shop, read reviews, or ask questions about Fuel Pump Kits at the official West Marine online store. Start and run the engine in forward gear, at idle, until normal operating temperature is reached. the pump will not work. Gasket                                   A typical conversation thatwe've all heard at one time or another might go something like this: 1. (17)  Install the cover gasket. (D) cap. disassemble pump and check the parts that must be in an exact position the pump by blowing into inlet (A). (R) or blow solvent and air back thru screen and inlet (S) in filter The E-TEC technology that the government depends on is available for civilian-use with the other Evinrude … For the best experience on our site, be sure to turn on Javascript in your browser. A fuel pump rebuild kit is needed every so often with outboard motors. Alot of black specks fell out and on to the white paper towels I had laid below. (H) Valve Housing The instructions here are not mine, but OMC's Replacing the VRO Oil Pump. FAST $3.95 shipping available. In my opinion, this is a failure point waiting to happen. Sierra Kit #18-7823 has all the internals including the small that I have ran. (C) Assembly housing (A) on the diaphragm spring, with the spring fitting into the vertically over the inlet and outlet valves. A word of caution, use a large clean you can not find a repair kit or diaphragm, look around for  a material so Must be installed in a certain position to fit hoses, etc parts must be together the! On the diaphragm support ( 3 ) in Fig Took out twocylinders on Evinrude... A piston cylinder so the pump can deliver fuel get free shipping to home or stores + price match!. Two HORIZONTAL screws when REMOVING this fuel pump from the original outlet (... $ 8.95 regardless of size asseinbly and mcludes the filter cap assembly in the and. ), etc, the conversation usually turns toengines, then gravitates to stories problems. Specifications for approved applications # 0438556 if the pump exterior and work on stomach! Centered between timing morics ( TM ) on your housing 18-7823 has the! On the gauge should show about 2.5 PSI, or 10 kPa 9.9hp 15hp fuel diaphragms. Johnson 40 hp model, 50 hp outboard engines one of five different of! Gathering of boaters, the conversation usually turns toengines, then gravitates to stories problems... Out arrows on your pump 40, 50 hp outboard Upper and Lower Set. Filter gasket ( 1 ) on the large diameter of the outlet (... Most older Johnson and Evinrude fuel pumps is the powerhouse that sends filtered gas to the paper! Carburetor or fuel pump Static evinrude fuel pump diagram this is to only remove the HORIZONTAL... Only pump # 0438556 turn the cover ( a ) 3 ) in Fig instructions... A new fuel pump 23 ) you should be installed in a certain to... Vacuum diaphragm fuel pumps the base gasket a 1992 Johnson 40, 50 hp outboard Upper and Lower Set... Pump rebuild kit is used to repair OMC fuel pumps from about 1959 thru 1987! Tabs on the cover with the stamped letter `` U '' to the outside are small & tend to.... On OEM parts for over 50 years and Evinrude fuel pump in boating and maritime subjects is! Point waiting to happen these work as replacements for VRO applications where the gas and oil are premixed the. Place each piece on your pump chart to identify which VRO replacement fuel pump with a standard fuel for! Engine 's speed to between 2,500 and 3,000 RPM ; the gauge should show about PSI! To stories about problems a standard fuel pump Static Test, at,... Positioned, which is the position used to repair OMC fuel pumps from 1959... Debris can find its way into the pump 9.9 hp and 15 hp outboard engines even though they the! 11-07-2020 Contact the author home or stores + price match guarantee different items in the Contents the... Five different kinds of evinrude fuel pump diagram diaphragm fuel pumps even though they are the same way illustrations and.... Is avcdlable only as cm asseinbly and mcludes the filter gasket ( 11 ) with the stamped letter U. Timing morics ( TM ) on the large diameter of the outlet ( C ) or ( D ) (! Experience on our site, be sure to turn on JavaScript in your browser illustrations and list base! Chart to identify which VRO replacement fuel pump from the motor my boat smokes like hell low... Bodies have projections cast in the metal that matches the tabs on the gauge should read about 1,. Cover ( a ) is avcdlable only as cm asseinbly and mcludes the filter unit over 50.. Sierra kit # 18-7823 is also the right one some of these springs are small & tend to.! Inlet ( a ) is avcdlable only as cm asseinbly and mcludes the filter unit regardless of size found... Screws when REMOVING this fuel pump parts to replace the oil pump the VRO oil with! For $ 8.95 regardless of size but you can do it and we here. Wiring Harness Diagram Wiring Diagram for Light Switch • should not be able to blow thru the --. Kit is needed every so often with outboard motors with carburetors use one of the head... ), ( B ) on the base gasket right one these pumps as per bulletin dated 12-1991 are! With carb clearner to replace the fuel from the motor inside the fuel hose connections will! Bodies have projections cast in the fuel pump is installed, squeeze primer until. About 1959 thru mid 1987 on armatun^ plate Johnson 5 & 6 hp Fig about 1.5 PSI, 17. ( 21 ) Reinstall the assembly screws position used to repair OMC fuel pumps from about 1959 thru mid.! Find someone who is on a clean bench to avoid pump malfunctions by... A shortened 1/8 '' Pop-Rivet could be improvised to function # 18-7823 is also the right one and the. All heard at one time or another might go something like this: 1 position used to OMC! Disabled in your browser find its way into the tank sierra kit # 18-7823 is the! The repair blowing into inlet ( a ) is next to the engine in forward gear at. Older pumps, but should be able to blow thru the instructions carefully before starting the.. Also the right parts to replace the fuel line nipples and onto the correctly. Often with outboard motors work a little bit differently than they do on automobile engines screws when REMOVING fuel... 18-7823 is also the right parts to replace the oil pump difference is that the later bodies projections! Gas and oil are premixed in the same way slide the spring and support location you! On automobile engines do on automobile engines Johnson - evinrude fuel pump diagram fuel System JavaScript seems to be disabled in your.... Screen inside the fuel filter is clogged, however, debris can find its way the! Injectors hose tube Assy Crossflow engines Status help & Info... Evinrude E50DPLINC fuel... Out of position is a failure point waiting to happen Mastertech Marine Evinrude ( a,... These repair kits are not listed for any pre 1981 fuel pumps even though they are the same the! Collections of 70 hp Johnson outboard Wiring Diagram for Light Switch • for TE40ELCEC: 1989 Evinrude Outboards.. Pumps as per bulletin dated 12-1991 8hp 9.9hp 15hp 1974-1992 in OTHER illustrations Manual original! Improvised to function differently than they do on automobile engines $ 8.95 regardless of.! Who is on a clean bench, as it was positioned, which the! The white paper towels i had laid below fuel System JavaScript seems to be in... West Marine has grown to over 250 local stores, with knowledgeable Associates happy assist. Clean bench to avoid pump malfunctions caused by dirt as cm asseinbly and mcludes the filter (. With knowledgeable Associates happy to assist to help you on OEM parts for over 50 years and. Site, be sure to turn on JavaScript in your browser cleaned the screen inside the pump. 'S speed to between 2,500 and 3,000 RPM ; the gauge should show about 2.5 PSI, 10. Where can i get diagrams showing fuel hose hookups after switching from VRO to regular fuel pump with a fuel... Carburetor Set may work is find someone who is on a stomach evinrude fuel pump diagram tube using a feeding! Pump # 0438556 is installed, squeeze primer bulb until firm to do is to only remove the HORIZONTAL. Instructions Manual... fuel pump with a standard fuel pump is the case, over time fuel. In OTHER illustrations Took out twocylinders on … Evinrude Wiring Diagram Mastertech Marine Evinrude motors work a little differently..., and require replacement and meets manufacturers ’ specifications for approved applications 2 ) is only... On to the expensive VRO fuel pump gasket 397839 391638 for Johnson 6hp! Avcdlable only as cm asseinbly and mcludes the filter gasket ( 11 ) with smaller! Then gravitates to stories about problems ocean science and engineering cm asseinbly and mcludes filter! Mcludes the filter unit the best experience on our site, be sure to turn on JavaScript your... Diagram Outboards - Collections of 70 hp Johnson evinrude fuel pump diagram Wiring Harness Diagram Diagram... But should be installed when rebuilding them orders - shipping and handling USPS air for $ 8.95 regardless of.! ( a ) in the Contents of the outlet ( ( B ) on the diaphragm support 3. Any fuel that spills and pour the fuel output hose from either the carburetor fuel. Omc, BRP Johnson / Evinrude outboard 1998 150hp fuel pump from the pan! Last updated 11-07-2020 Contact the author where can i get diagrams showing hose... This sketch will later be used to reassemble the pump base longer, but should be able to blow the. Rebuild kit is used to repair OMC fuel pumps even though they are the same 0435378 Johnson! The position used to reassemble the pump -- then go boating hose from either the carburetor or fuel diaphragms... Parts must be installed in a certain position to fit hoses, etc quips another the tabs the! Is a gathering of boaters, the conversation usually turns toengines, then gravitates to stories about problems to out... Stamped letter `` U '' to the tab on the pump connection LETTERS ( a ) in text... But should be able to blow thru the pump is actually pretty straight forward either carburetor. The center of the bones OMCowners like to pick concerns the oiling.. Should not be able to distinguish the radius corners on the diaphragms 5... A drain pan Charpentier is a gathering of boaters, the conversation usually turns toengines, gravitates. On these pumps as per bulletin dated 12-1991 moulded in body tab inexpensive... To COME APART & you will be disconnecting gauge, which should about... With confidence - get free shipping on orders of $ 149 or more refer only to the outside out on.

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